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Wireless Anti-Two Block Switch Systems for Traditional ATB

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This Wireless ATB is designed to be a simple cost-effective replacement for traditional ATB systems.

With a quick installation, it is an easy way to remove the headaches associated with the wires, rusted contact, and loose springs of traditional ATB systems.

This wireless system eliminates both the cable reel and the anti-two block switch and the headaches associated with them. The self-contained switch is immune to mechanical failures and water damage since both the switch and the receiver are designed with solid state components which are fully encapsulated; the system is designed to be as hassle-free as possible. There’s no need to worry about the potential for a cable being broken by branches or other objects and no more need for a cable reel.

This is also a perfect solution to eliminate the corrosion factor in the reel contacts and their loose springs. Installation is as simple as mounting the wireless switch at the boom tip and installing the receiver at the base of the boom. This simple installation allows OEMs to reduce manufacturing costs by removing brackets, wire guides, and the associated labor.

Systems:

Wireless Anti-Two Block Switch
Wireless 2.4GHz Anti-Two Block Switch Transmitter System

 

 

 

 

 

 

 

 

 

 

Optimize Equipment Operations with Remote Monitoring

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remoteiq demo screens for messenger lite telemetry monitoringEnhance equipment performance and streamline operations with the power of telemetry. Remote monitoring technology enables businesses to monitor and manage large, dispersed equipment fleets from anywhere. It allows you to remotely track your equipment, measure performance, and receive critical warnings and alerts. The result is maximized equipment uptime and greatly reduced field service labor and overhead costs.

By implementing a remote monitoring system, businesses can benefit from improved visibility into their operations, increased efficiency in maintenance and repair activities, enhanced customer satisfaction through faster response times, lower operational costs, and better asset utilization. Furthermore, a remote monitoring system can reduce downtime by quickly pinpointing problems with equipment before they become more significant.

Selecting the Right Remote Monitoring System

Choosing the ideal telemetry system is pivotal for ensuring seamless integration and optimal results. Consider the following factors when selecting the perfect fit for your business:

  • Wireless data network coverage, cost, and longevity
  • Ease of device installation and activation
  • Hardware power requirements
  • Scalability to accommodate future growth
  • Availability of customer support resources and responsiveness
  • 3rd party access to machine data through software APIs

Additionally, it is important to consider the size of your business and the type of equipment you are looking to monitor.

Implementing Remote Monitoring

Once you have chosen a remote monitoring system for your business, several steps must be taken to set it up and maintain it. Follow these steps to set up and maintain a successful implementation:

  • Hardware installation and connectivity assurance
  • Configuration of software features such as alarms and notifications
  • Comprehensive training for sales and service personnel
  • Regular system testing and performance evaluation
  • Strategic planning for responding to any issues or triggered alarms
remoteiq screens for messenger lite telemetry monitoring

To maximize the remote monitoring system’s potential, consider the following operational tips:

  • Real-time equipment performance monitoring with proactive adjustments
  • Alert configuration for maintenance and repair needs
  • Create user profiles for streamlined equipment data access
  • Automate data collection and reporting processes to save time and effort
  • Use data analysis software tools to identify operational trends
  • Implement predictive maintenance protocols to reduce unplanned downtime

Maximize Equipment Performance through Telemetry

Discover the capabilities of remote monitoring systems that bolster operational efficiency while curtailing costs. Telemetry can increase visibility into operations, help streamline processes, and improve asset utilization. Additionally, they empower businesses to anticipate and avert potential issues, mitigating costly downtime.

Explore our Messenger remote monitoring product portfolio that seamlessly integrates with the RemoteIQ™ cloud-based monitoring service to optimize customer operations.

Dry Run Protection by Level Detection with Clever Level

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The CleverLevel® level switch protects the pump from running dry during the filling and emptying of the tank or pipe. Especially in processes where foam can occur the sensor must decide if the media is just foam or liquid. Conventional sensors have problems detecting these conditions.
  • Assure pump safety
    Reliable working ignores adhesions and foam
  • Long life cycle
    Robust sensor tip, IP67 & IP69K housing, resistant to high temperature up to 150°C, 16 bar pressure proof
  • Easy to use
    Mobile configuration tool FlexProgrammer, extensive portfolio of hygienic connections for each application

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Brochures / Catalogs

Ceramic tile company decreases gas consumption by almost 50% by modernizing kilns

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Brazil is the second largest producer and consumer – and fourth largest exporter – of ceramic tiles in the world. Natural gas is the main source of energy for kilns in this industry, and also one of the items that have the largest share of the cost of the finished product.

The case:

A ceramic tile company located in São Paulo was in the process of modernizing its main kiln. The company intended to deactivate two smaller kilns and reduce its gas consumption, whose bill was close to U$ 100,000 per month. Upgraded, the larger kiln should be able to meet all the company production requirements and to controlling 38 heating meshes. The gas feed in the larger kiln burners was controlled by obsolete equipment that needed to be upgraded.

How to solve it?

The N2000, a PID controller designed explicitly for the actuation of servomotor valves, has emerged as the ideal solution to the problem. Also a device was required to connect the controllers with the supervisory software. The chosen device for this purpose was DigiGate, which acts as a gateway for connection between a Profibus network and a Modbus RTU network. DigiGate’s choice enabled N2000 controllers to communicate with a data acquisition and monitoring system via the PROFIBUS-DP protocol, indicating the operating status of each controller, as well as recording application information on a data server.

By upgrading the main kiln, it became possible for the company to manufacture more than one type of ceramic tile on the same line, lowering production costs. The reduction in gas consumption has also fallen by half after deactivating the two smaller kilns. Our sales consultant involved in the negotiation with the tile company Gabriel Dallacqua points out that reforming processes is a business need, especially during a crisis. He explains that companies opt for system integrators who transmit confidence and security, in addition to offering quality solutions. All these characteristics, plus the offer of exclusive products for the segment, were the differentials that made the company adopt the solution and achieve the modernization of its main kiln and consequently money savings.

Temperature Sensors for the Medical Industry

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Pyromation makes precise, highly-accurate sensors used in the medical industry. Many of these assemblies are sanitary Clean-In-Place (CIP) sensors that are available with transmitters and thermowell protection and are 3-A approved. Besides being precise in temperature measurement, some of the sensors are designed for fast response times – critical in laboratories and environmental chambers.

More rugged sensors are available for use in the high-temperature stress found in medical autoclaves and sterilization equipment.

 

AUTOCLAVES, ENVIRONMENTAL CHAMBERS, AND STERILIZERS

FERMENTATION, SANITARY/CIP

LABORATORIES AND CHILLERS

VALIDATION AND CALIBRATION

 

THE PREMIER MANUFACTURER OF RTD TEMPERATURE SENSORS,

THERMOCOUPLES & THERMOWELLS IN NORTH AMERICA

 

 

Check out the Pyromation Product pages on Anderson Controls!