Industrial remote controls for wine pumps – Winery

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You may think wine is just wine and has been for centuries. In the age of technological advancements, wineries are not left behind.

Today, we’re focusing on a game-changer in wine production – using industrial remote-control systems to operate wine pumps.
This innovation enhances efficiency, reduces oxygenation, and improves the quality of your favorite wines.

Understanding Industrial Remote Control Systems

To better understand the impact of industrial remote control systems in wineries, let’s first understand what they are and how they work.

What is a wine pump?

A wine pump is a versatile industrial pump, often mobile, used in wineries for a variety of different tasks in and around wineries:

Render of a wine pump

  • To gently transport grapes without breaking them.
  • To (over)pump must, the freshly pressed but not yet fermented juice of grapes.
  • To transport wine from tanks towards storage, cooling, blending, and bottling.
  • Pumping out sediment remaining in the tanks.

The wine pump is a versatile compact machine that ensures that the quality of the wine remains as good as possible. Therefore, the pumps must meet high standards with unique requirements so that the grapes and liquids do not shake and pulsate too much during pumping (transport). All of this will affect the quality of the wine.

How does it work?

Wine pumps use a wireless transmitter to remotely operate the pumps used in wine production. The system works through radio frequency, which allows for seamless communication between the transmitter and receiver.

With this technology, operators can start, stop, and adjust the speed of pumps from a safe distance. This eliminates the need for manual operation, reducing the risks associated with exposure to chemicals and other hazards in the winery.

Reducing Oxygenation

One of the most significant challenges in wine production is oxygen exposure. When wines are exposed to oxygen, they can develop undesirable flavors and aromas. To prevent this, wineries must minimize the contact between wine and air during production.

Industrial remote control systems play a crucial role in reducing oxygen exposure. By being able to remotely operate pumps, operators can adjust speeds as needed to maintain constant levels of flow. This ensures minimal agitation of the wine, which reduces the risk of oxygenation. This feature ensures your wine maintains its freshness, flavor, and color, offering a superior tasting experience.

Enhancing Efficiency

The use of industrial remote control systems in wineries has significantly improved efficiency. With traditional methods, operators had to physically move from one pump to another to monitor and adjust their speeds. This process was time-consuming and often led to delays in production.

With remote control systems, operators can now control multiple pumps simultaneously, making the process faster and more streamlined. This not only saves time but also reduces labor costs for wineries.

Tyro wine configurations

Tyro offers a wide range of suitable products for the wine industry. We are passionate about providing solutions that enhance efficiency and productivity. Our upcoming new generation of industrial remote control solutions. the Tyro 2S products are designed with these goals in mind. Some examples of upcoming products that can be used in wineries or similar applications:

Musca 2S
Compact remote with up to 6 functions

Aquarius 2S
Compact IP68 receiver

Pyxis 2S
Customizable up to 8 buttons

Scorpius 2S
Customizable receiver

Musca 2S
The solid compact Musca 2S has an ergonomic design and is suitable for up to 6 straightforward functions with haptic tactile buttons. Exceptionally suited tasks such as pump on, pump off, increase speed, and decrease speed.

Aquarius 2S
The Musca 2S can be connected to the waterproof IP68 Aquarius 2S receiver. Just like the handheld remote a compact, solid device. Thanks to its casted housing extremely durable to withstand all external influences.

Pyxis 2S
Would you like more features? Then the Tyro Pyxis 2S system could be your best choice. Up to 10 buttons and several enhanced options, such as an optional emergency stop button and/or display to view essential values directly transmitted from the pump.

Scorpius 2S
A real powerhouse of a duplex receiver. Available in multiple versions to suit the needs of your application and handheld remote. Think of optional analog and/or digital in/outputs, tilt sensors, or RS232/CAN-bus capabilities. This is all still in a very compact casted waterproof housing. That’s the Scorpius 2S.

Conclusion

If you’re in the winery business and looking for ways to innovate and improve your operations, reach out to us. Let’s raise a toast to technology and better wine!

Industrial remote control systems for wine pumps have revolutionized wineries by enhancing efficiency, reducing oxygenation, and improving wine quality. With wireless radio technology, operators can remotely control pumps from a comfortable distance, leading to increased productivity and cost savings for wineries. As the industry continues to evolve, we can expect to see further advancements in remote control systems and their impact on winery operations.

Remember, the future of winemaking is here, and it’s remote-controlled! Cheers to the future of wine production!

Wireless Anti-Two Block Switch Systems for Traditional ATB

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This Wireless ATB is designed to be a simple cost-effective replacement for traditional ATB systems.

With a quick installation, it is an easy way to remove the headaches associated with the wires, rusted contact, and loose springs of traditional ATB systems.

This wireless system eliminates both the cable reel and the anti-two block switch and the headaches associated with them. The self-contained switch is immune to mechanical failures and water damage since both the switch and the receiver are designed with solid state components which are fully encapsulated; the system is designed to be as hassle-free as possible. There’s no need to worry about the potential for a cable being broken by branches or other objects and no more need for a cable reel.

This is also a perfect solution to eliminate the corrosion factor in the reel contacts and their loose springs. Installation is as simple as mounting the wireless switch at the boom tip and installing the receiver at the base of the boom. This simple installation allows OEMs to reduce manufacturing costs by removing brackets, wire guides, and the associated labor.

Systems:

Wireless Anti-Two Block Switch
Wireless 2.4GHz Anti-Two Block Switch Transmitter System

 

 

 

 

 

 

 

 

 

 

Mobile Conveyor Control Systems

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Learn how DynaGen controllers, Tyro radio remote control and Messenger telemetry products can be used to create an integrated control solution.

Mobile Conveyors Provide Flexibility and Efficiency

rock crusher mobile conveyor with a rock pile

Mobile conveyors are widely used in agriculture, aggregate production, construction, and mining and offer a range of benefits that can be greatly enhanced with wireless automation and tight integration to engine and machine control. Combined with engine and machine control solutions, mobile conveyors become easily adjustable, allowing for quick adaptation to changing process needs. A mobile conveyor enabled with wireless automation can improve production capacity while providing a wider field of view, enhancing safety for operators when transporting hazardous materials.

Integrated Controls Can Boost Productivity and Safety

Operating mobile conveyors efficiently requires intelligent machine control systems to effectively control and regulate movement and overall performance while enhancing operator safety. Utilizing Cattron’s application engineering expertise and an integrated controls approach will result in optimized control over the conveyor’s speed, direction, and material-carrying capacity. The system architecture can be set up to enable a radio remote control option. Wireless remote controls allow operators to interact with the conveyor without any physical interface, boosting safety and efficiency. Incorporating our cloud-based telematics solutions can add another level of intelligence, enabling real-time monitoring, remote diagnostics, and machine tracking.

The Cattron integrated controls approach can add significant value to your business.  Machine operators will benefit from our market-leading technology and system expertise:

remoteIQ on desktop computer with dynagen and tyro industrial remote controls
  • Integrated DynaGen™ engine controllers offer end users reliable control over engine performance in extremely harsh environments. They are a central point of monitoring for warnings and failures, providing seamless engine and conveyor control integration. DynaGen controllers can transform mechanical systems into a J1939 gateway and enhance the communication interfaces to other devices and systems.
  • Tyro™radio remote control solutions offer end users a way of controlling speed, direction, height, and on/off functions without being at the control panel, increasing operator safety.
  • Cloud-based monitoring with RemoteIQ™ allows end users to track high-value equipment through GPS location monitoring and provides remote equipment visibility and oversight through intuitive dashboards and alarm notifications.

Choosing the Right Engine Control Partner

Our integrated solutions are designed to meet the needs of both machine OEMs and end users. We offer durable plug-and-play engine controllers and panels, including rapid prototyping, variable speed capabilities, wireless remote control modules, cloud-based remote monitoring and diagnostics. In addition, our CANbus-based hardware seamlessly connects everything, using optimized wire harnesses, sensors and HMI products.

Our comprehensive approach means we work closely with the Engine OEM and the Machine OEM to boost productivity, ensure maximum uptime and prioritize safety.

Contact us for a consultation.

Integrated Mobile Conveyor Control

A comprehensive solution incorporating DynaGen engine controllers with a Tyro wireless remote control for safety.

Optimize Equipment Operations with Remote Monitoring

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remoteiq demo screens for messenger lite telemetry monitoringEnhance equipment performance and streamline operations with the power of telemetry. Remote monitoring technology enables businesses to monitor and manage large, dispersed equipment fleets from anywhere. It allows you to remotely track your equipment, measure performance, and receive critical warnings and alerts. The result is maximized equipment uptime and greatly reduced field service labor and overhead costs.

By implementing a remote monitoring system, businesses can benefit from improved visibility into their operations, increased efficiency in maintenance and repair activities, enhanced customer satisfaction through faster response times, lower operational costs, and better asset utilization. Furthermore, a remote monitoring system can reduce downtime by quickly pinpointing problems with equipment before they become more significant.

Selecting the Right Remote Monitoring System

Choosing the ideal telemetry system is pivotal for ensuring seamless integration and optimal results. Consider the following factors when selecting the perfect fit for your business:

  • Wireless data network coverage, cost, and longevity
  • Ease of device installation and activation
  • Hardware power requirements
  • Scalability to accommodate future growth
  • Availability of customer support resources and responsiveness
  • 3rd party access to machine data through software APIs

Additionally, it is important to consider the size of your business and the type of equipment you are looking to monitor.

Implementing Remote Monitoring

Once you have chosen a remote monitoring system for your business, several steps must be taken to set it up and maintain it. Follow these steps to set up and maintain a successful implementation:

  • Hardware installation and connectivity assurance
  • Configuration of software features such as alarms and notifications
  • Comprehensive training for sales and service personnel
  • Regular system testing and performance evaluation
  • Strategic planning for responding to any issues or triggered alarms
remoteiq screens for messenger lite telemetry monitoring

To maximize the remote monitoring system’s potential, consider the following operational tips:

  • Real-time equipment performance monitoring with proactive adjustments
  • Alert configuration for maintenance and repair needs
  • Create user profiles for streamlined equipment data access
  • Automate data collection and reporting processes to save time and effort
  • Use data analysis software tools to identify operational trends
  • Implement predictive maintenance protocols to reduce unplanned downtime

Maximize Equipment Performance through Telemetry

Discover the capabilities of remote monitoring systems that bolster operational efficiency while curtailing costs. Telemetry can increase visibility into operations, help streamline processes, and improve asset utilization. Additionally, they empower businesses to anticipate and avert potential issues, mitigating costly downtime.

Explore our Messenger remote monitoring product portfolio that seamlessly integrates with the RemoteIQ™ cloud-based monitoring service to optimize customer operations.

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Dependable electronics are an absolute necessity in hazardous environments. However, the combination of combustible gases or dust with an arc or a spark from these products can potentially cause devastating fires or explosions. Whether you are at the chemical plant, on your oil platform or offshore drilling rig, in your mill, or somewhere equally as dangerous, all of your equipment is likely carrying a hazardous rating like Class I Div 2, Class I Div 1, IECEx/ATEX Zone 1 or Zone 2. But what does that mean exactly and how does this affect what lighting you should buy? Read on for more clarity on hazardous environments and ratings.

What is a hazardous location?

Hazardous locations are in more places than you think and it’s important to be aware of them if you are purchasing electronic equipment including LED lighting. Even your local gas/petrol station is considered a hazardous location because of the potential for an explosion. If, for example, a spark or lit cigarette collides with a drop or puddle of gasoline – FIRE! Your gas station needs hazardous-rated lighting.

According to UL (a US-based global certification laboratory), a hazardous location is “where explosion or fire hazards exist due to the presence of flammable gases, flammable or combustible liquid-produced vapors, combustible dust, or ignitable fibers or flyings.”

This could mean anything from the obvious like a drilling rig or chemical plant where highly flammable substances are mined or processed. Or it could mean the less obvious like a mill or sugar processing facility where the minute particles in the air have the potential to create a spark in the right conditions. Each facility is rated differently, based on their potential for explosion, which we’ll dive deeper into below.

What are some of the hazardous UL Ratings?

UL ratings are seen and adhered to most often in North America but do apply to countries in South America, Asia, and the Middle East. When looking at a hazardous UL rating, you’ll find the Class first and then the Division.

Dialight most often sees and certifies Class I, II, and III. The main difference between the three is the presence of flammable gases/vapors; combustible or conductive dust; or fibers like wood chips and cotton (see the chart below). The lower the Class the higher the hazard.

The Division (1 or 2) is what defines the likelihood of there being hazardous substances in enough ignitable concentrations in the atmosphere (i.e. what is the likelihood that there is enough gas or dust in a given situation that it would ignite or explode and what is the circumstance for that). If your facility is Div 1, it means that the particles or gases/vapors created at your facility are always potentially going to ignite and severe caution is needed to prevent a spark (think chemical processing). Div 2 means that an explosion or fire could only happen in the event of some breakdown or system failure but that extreme caution should still be observed to prevent catastrophe (ex. A platform in an oil refinery may be a CI D2 environment as the decks tend to be outdoors and far enough away from the source of the flammable gas. It would only become hazardous if an abnormal condition occurred like a valve failure or similar accident.)

UL_Haz_Doc

What are some hazardous ATEX Ratings?

IECEx/ATEX ratings are seen most often in Europe, Australia, and parts of Africa, Asia, and the Middle East. They are relatively similar to UL ratings in that the lower the Zone the higher the probability is for fire or explosion based on the materials present and their concentration in the atmosphere. Both UL and ATEX classify certain substances in groups. Check out our ATEX reference chart below.

Atex_Doc