Mobile Conveyor Control Systems

Learn how DynaGen controllers, Tyro radio remote control and Messenger telemetry products can be used to create an integrated control solution.

Mobile Conveyors Provide Flexibility and Efficiency

rock crusher mobile conveyor with a rock pile

Mobile conveyors are widely used in agriculture, aggregate production, construction, and mining and offer a range of benefits that can be greatly enhanced with wireless automation and tight integration to engine and machine control. Combined with engine and machine control solutions, mobile conveyors become easily adjustable, allowing for quick adaptation to changing process needs. A mobile conveyor enabled with wireless automation can improve production capacity while providing a wider field of view, enhancing safety for operators when transporting hazardous materials.

Integrated Controls Can Boost Productivity and Safety

Operating mobile conveyors efficiently requires intelligent machine control systems to effectively control and regulate movement and overall performance while enhancing operator safety. Utilizing Cattron’s application engineering expertise and an integrated controls approach will result in optimized control over the conveyor’s speed, direction, and material-carrying capacity. The system architecture can be set up to enable a radio remote control option. Wireless remote controls allow operators to interact with the conveyor without any physical interface, boosting safety and efficiency. Incorporating our cloud-based telematics solutions can add another level of intelligence, enabling real-time monitoring, remote diagnostics, and machine tracking.

The Cattron integrated controls approach can add significant value to your business.  Machine operators will benefit from our market-leading technology and system expertise:

remoteIQ on desktop computer with dynagen and tyro industrial remote controls
  • Integrated DynaGen™ engine controllers offer end users reliable control over engine performance in extremely harsh environments. They are a central point of monitoring for warnings and failures, providing seamless engine and conveyor control integration. DynaGen controllers can transform mechanical systems into a J1939 gateway and enhance the communication interfaces to other devices and systems.
  • Tyro™radio remote control solutions offer end users a way of controlling speed, direction, height, and on/off functions without being at the control panel, increasing operator safety.
  • Cloud-based monitoring with RemoteIQ™ allows end users to track high-value equipment through GPS location monitoring and provides remote equipment visibility and oversight through intuitive dashboards and alarm notifications.

Choosing the Right Engine Control Partner

Our integrated solutions are designed to meet the needs of both machine OEMs and end users. We offer durable plug-and-play engine controllers and panels, including rapid prototyping, variable speed capabilities, wireless remote control modules, cloud-based remote monitoring and diagnostics. In addition, our CANbus-based hardware seamlessly connects everything, using optimized wire harnesses, sensors and HMI products.

Our comprehensive approach means we work closely with the Engine OEM and the Machine OEM to boost productivity, ensure maximum uptime and prioritize safety.

Contact us for a consultation.


Integrated Mobile Conveyor Control

A comprehensive solution incorporating DynaGen engine controllers with a Tyro wireless remote control for safety.

Magnetically or RFID-coded safety sensors provide contactless security for doors, hoods and flaps

For any machine requiring a fixed guard-door or cover, the YSR series ensures reliable state monitoring (door open or closed). Thanks to their serial connection capability, YSR types are particularly suitable for applications using multiple sensors, such as long packaging or assembly lines. These RFID-coded devices are classified type 4 according to ISO 14119.

RFID technology enables the user to assign a unique code to each sensor and actuator system, which greatly reduces the risk of tampering. YSR sensors can also be connected in series via the OSSD output and inputs, allowing up to 30 sensors to connect with just one relay or controller.

Since each sensor can provide individual feedback, it is possible to identify which guard-doors are open and which are closed. This is particularly useful when many sensors are connected in series.

The YSR series is part of a range of non-contact safety sensors used to monitor guard-doors, hoods or covers. Thanks to non-contact switching and coded RFID communication, the service life of these compact sensors is very long. Housings are ECOLAB-approved and rated to IP6K9K, making them suitable for washdown applications.

Safety level is category 4 according to ISO 13849-1.

Download datasheets:
Safety Magnetic Sensors YSM-xxK4-MxxN-xxxx
Safety RFID Sensors YSR-xxK4-xESE-xxxx

Product Product type + Safety level  Datasheet
Contrinex product finder YSR-22K4-TESE-P012

YSR-22K4-RESE-C050

605-000-760

RFID sensor, Cat. 4, PL e, SIL 3
Contrinex product finder YSR-22K4-TESE-P012

YSR-22K4-RESE-P012

605-000-762

RFID sensor, Cat. 4, PL e, SIL 3
Contrinex product finder YSR-22K4-TESE-P012

YSR-22K4-TESE-C050

605-000-761

RFID sensor, Cat. 4, PL e, SIL 3
Contrinex product finder YSR-22K4-TESE-P012

YSR-22K4-TESE-P012

605-000-763

RFID sensor, Cat. 4, PL e, SIL 3

SAFETINEX light curtains

To speed up delivery to our North American customers, Contrinex is now manufacturing our highly popular SAFETINEX line of light curtains in the USA! Each Safetinex product is hand-assembled, tested for quality and accuracy, pressurized and verified right in our newly expanded Texas location. Call (866) 289 2899 to order your kit today.

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The newly developed YBB Type 2 series comprises a complete range of 30 mm resolution hand protection devices for all your Type 2, PL c, SIL 1 applications.
The rugged aluminum housing and PMMA screen are suitable for applications in almost any kind of industrial environments. Quick and simple installation is achieved by 5-pin M12 connector, integrated alignment aids, and the mounting brackets also included.

  • Robust housing
  • Simple wiring and installation
  • Protective heights from 150 mm to 1827 mm
  • Operating distance up to 12 m

566x281px_safety_hand_protection_appTECHNICAL DATA

  • Supply voltage: 24 VDC +/-20%
  • Protection class: IP 65 + IP 67
  • Operating temperature: 0…50°C
  • Safety rating: Type 2, category 2, PL c, SIL 1
  • Resolution: 30 mm
  • Output: 2 x PNP
  • Certification: TÜV SÜD, CE

Labeling machines
For the operators of fully automated product labeling machines, the hazard involved is mostly slight.
If the result of the risk assessment allows the use of a Type 2 / PL c / SIL 1 safety light curtain, a protected machine opening can be used to interrupt the conveyor or material feeding as well as the labeling process itself as soon as an operator reaches into the protective field of the light curtain.
Furthermore, the same installation can be used to detect a material jam or products that have tipped over.

  • Simple wiring with standard M12 connectors
  • Ingress protection degree IP 65 + IP 67
  • Easy-to-use mounting brackets included

Pick-and-place robots
Many pick and place tasks are performed with the help of small robots, which represent a relatively modest hazard to staff. If the result of the risk assessment allows the use of a Type 2 / PL c / SIL 1 safety light curtain, the robot arm movements can simply be stopped if an operator reaches into the process during operation.
This then protects very effectively both the operator and the machinery.

  • Cost-effective and safe solution
  • Robust mechanical design
  • Operating distance up to 12 m

Laser cutting machines with moving tables
Laser cutters with fast-moving tables holding the working pieces represent a risk to machine operators. A safety light curtain can be considered to prevent people from reaching into or entering the ongoing process. In case of intrusion during a potentially dangerous phase, table movement can be stopped promptly.
If the result of the risk assessment allows the use of a Type 2 / PL c / SIL 1 safety light curtain, the protection is very effective. In addition, a direct view onto the working process is possible with no physical barriers that complicate access to the machine or finished parts.

  • Protective heights available from 150 mm to 1827 mm
  • Quick response time allows installation close to the working process
  • Mirror columns available for multi-side protection
Product name Product type + Safety level Datasheet
Contrinex product finder YBB-14K4-0150-G012

YBB-14K4-0150-G012

630-400-027

Light curtain, Cat. 4, PL e, Type 4
Contrinex product finder YBB-14K4-1000-G012

YBB-14K4-0250-G012

630-400-028

Light curtain, Cat. 4, PL e, Type 4
Contrinex product finder YBB-14K4-1000-G012

YBB-14K4-0400-G012

630-400-029

Light curtain, Cat. 4, PL e, Type 4
Contrinex product finder YBB-14K4-1000-G012

YBB-14K4-0500-G012

630-400-030

Light curtain, Cat. 4, PL e, Type 4
Contrinex product finder YBB-14K4-1000-G012

YBB-14K4-0700-G012

630-400-031

Light curtain, Cat. 4, PL e, Type 4
Contrinex product finder YBB-14K4-1000-G012

YBB-14K4-0800-G012

630-400-032

Light curtain, Cat. 4, PL e, Type 4
Contrinex product finder YBB-14K4-1000-G012

YBB-14K4-0900-G012

630-400-033

Light curtain, Cat. 4, PL e, Type 4
Contrinex product finder YBB-14K4-1000-G012

YBB-14K4-1000-G012

630-400-034

Light curtain, Cat. 4, PL e, Type 4
Contrinex product finder YBB-14K4-1000-G012

YBB-14K4-1200-G012

630-400-035

Light curtain, Cat. 4, PL e, Type 4
Contrinex product finder YBB-14K4-1000-G012

YBB-14K4-1300-G012

630-400-036

Light curtain, Cat. 4, PL e, Type 4
Contrinex product finder YBB-14K4-1000-G012

YBB-14K4-1400-G012

630-400-037

Light curtain, Cat. 4, PL e, Type 4
Contrinex product finder YBB-14K4-1000-G012

YBB-14K4-1600-G012

630-400-038

Light curtain, Cat. 4, PL e, Type 4
Contrinex product finder YBB-14K4-1000-G012

YBB-14K4-1700-G012

630-400-039

Light curtain, Cat. 4, PL e, Type 4
Contrinex product finder YBB-14R4-0150-G012

YBB-14R4-0150-G012

630-000-106

Light curtain, Cat. 4, PL e, Type 4
Contrinex product finder YBB-14R4-0250-G012

YBB-14R4-0250-G012

630-000-107

Light curtain, Cat. 4, PL e, Type 4
Contrinex product finder YBB-14R4-0250-G012

YBB-14R4-0400-G012

630-000-108

Light curtain, Cat. 4, PL e, Type 4

Angular measurement in harsh environments

The compact GIM500R inclination sensors in robust aluminum housing are ideal for use in harsh environments.
When it comes to tough outdoor use, many sensors reach their limits. Inclination sensors by sensor expert Baumer stand for maximum reliability and durability even in a harsh environment. Thanks to the extremely robust and resilient design, the new GIM500R sensors are ideal for outdoor applications in mobile automation and ensure maximum system uptime.

The GIM500R inclination sensors excel by ultra-high accuracy up to ±0.1˚ for absolute reliability and precise positioning. The E1-compliant and uncompromising design with optimal EMC properties, IP 69K protection and corrosion resistance up to C5-M is particularly addressing demanding outdoor applications. Their shock and vibration resistance up to 200 g respectively 20 g and the wide temperature range from +85 down to -40°C make the inclination sensors particularly durable in temperature fluctuations and any type of soiling. The integrated EN13849-compliant firmware meets the highest requirements on reliability which allows for standard components to be used in functional safety systems up to PLd level. Another hallmark of the new series is optional redundant system design where required.
Inclination sensors of the GIM500R series stand out by their compact aluminum housing, high cost-efficiency and maximum flexibility in system design. They fit in the confined installation space prevailing in mobile automation and heavy vehicles.
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Further information

The robust cable transducers GCA5 are ideally suited for outdoor applications and cramped installation space.

The robust cable transducers GCA5 are ideally suited for outdoor applications and cramped installation space.

Sensor expert Baumer is further expanding their portfolio of cable transducers being the easiest, most reliable and cost-efficient way to measure linear motion within a path from 0.5 to 50 m. New series GCA5 is practice-proven when the going gets tough, for example at mobile machinery, and is ideally suited for use in cramped installation conditions.
The compact cable transducers of the GCA5 series do not compromise on maximum robustness in demanding applications. The housing of impact-resistant plastics, the corrosion-proof stainless steel cable with abrasion-resistant nylon sheath and the non-contact wear-free magnetic sensing make them the optimal choice for reliable and low-maintenance deployment in harsh environments. Thanks to the innovative design with three-chamber-principle, both electronics and stainless steel spring are hermetically encapsulated against the cable drum.  The integrated flexible dirt skimmer at the cable inlet is an additional protection against humidity and ingress of any other harmful environmental substance for maximum application reliability.
The cable transducers of the GCA5 series feature a maximum measuring range of 4700 mm and are available either with integrated CANopen interface or analog output 0.5…4.5 VDC. The CANopen variant provides additionally redundant position sensing and hence simplifies function monitoring at control level. Housing protection IP 67 (cable inlet IP 54), shock resistant up to 50 g, vibration proof up to 10 g and the extended temperature range from -40 to +85 °C make the cable transducers particularly robust and resistant against temperature fluctuations and all kinds of soiling.
The cable transducers of the GCA5 series excel by their narrow design and shallow installation depth of a mere 65 mm which allows easy installation even in cramped space – as prevailing in mobile machinery and utility or transport vehicles. Cable transducers series have been standing the test of time in outrigger positioning at mobile cranes and telehandlers as well as height positioning at floor conveyor trucks and stacker cranes. Whether as OEM equipment or for retrofit – the robust and compact cable transducers are ideal for precise measurement of linear motion in demanding applications.

View the entire line of Cable Transducers here:

https://andersoncontrol.com/shop/sensors/cable-transducer/