Optimizing Job Site Performance with Intelligent Generator Control

Boosting productivity in today’s mobile‑equipment world depends on two things: efficiency and reliability. One of the most transformative improvements is the ability to start and stop generators powering mobile and rental equipment automatically. Smart generator control streamlines job site operations, reduces wasted runtime, and strengthens overall return on investment.

🔗 Reliable Communication Between Systems

Consistent communication between the controller and the generator is essential—especially for mechanically or electronically governed units. Any interruption can trigger downtime, slow productivity, and increase operating costs. Maintaining seamless interaction ensures stable power delivery and keeps equipment running at peak efficiency.

💪 Built for Harsh Environments

Generators rarely operate in gentle conditions. They face rain, snow, dust, and extreme temperatures. That means the control systems supporting them must be rugged enough to survive the same challenges. Durable construction and thoughtful engineering ensure reliable performance no matter what the environment throws at them.

⚙️ Smarter Controllers for OEMs

Integrating advanced controllers into mobile generators enables OEMs to monitor and manage performance from virtually anywhere. Key advantages include:

  • Precise Start/Stop Management — Automated control reduces unnecessary runtime and maximizes efficiency.
  • Fuel Optimization — Real‑time data helps adjust fuel usage, lowering operating costs.
  • Remote Diagnostics — Telemetry and monitoring tools detect issues early, preventing expensive failures and service interruptions.

📉 Reducing Downtime, Increasing Productivity

Real‑time adjustments and continuous monitoring ensure generators operate at their best. This reliability directly reduces equipment downtime and boosts job site productivity. With smarter control, power systems become more predictable, more efficient, and far easier to manage.

The Bottom Line

By combining robust communication, environment‑ready durability, and comprehensive remote monitoring, OEMs can dramatically improve generator performance and operational efficiency. These advancements don’t just enhance job site reliability—they create a meaningful competitive advantage in a demanding industrial landscape.


 

DynaGen™ PRO600

DynaGen™ TG410

DynaGen™ TG350

DynaGen™ Retro Kit

 

Messenger BLE

Messenger Lite

VisiTek™ 600

remoteIQ telemetry family

 

This Wireless ATB is designed to be a simple, cost-effective replacement for traditional ATB systems.

With a quick installation, it is an easy way to remove the headaches associated with the wires, rusted contacts, and loose springs of traditional ATB systems.

This wireless system eliminates both the cable reel and the Anti-Two-Block switch and the headaches associated with them. The self-contained switch is immune to mechanical failures and water damage since both the switch and the receiver are designed with solid-state components, which are fully encapsulated; the system is designed to be as hassle-free as possible. There’s no need to worry about the potential for a cable being broken by branches or other objects, and no need for a cable reel.

This is also a perfect solution to eliminate the corrosion factor in the reel contacts and their loose springs. Installation is as simple as mounting the wireless switch at the boom tip and installing the receiver at the base of the boom. This simple installation allows OEMs to reduce manufacturing costs by removing brackets, wire guides, and the associated labor.


Systems: 900MHz System | 2.4GHz System | Anti-Two Block Switch


 

Wireless Anti-Two Block System

Wireless 2.4GHz Anti-Two Block Switch Transmitter System

 

 

 

 

 

 

 

 

 

 

 

Click for the Product page

Here’s how …

Trailer maintenance can become like vehicle maintenance

When your truck is due for an oil change, the service center is going to rotate your tire, and you know it’s time because you glance at your odometer. You don’t worry about how many times you’ve used the truck. You don’t search for the paperwork with your last oil change date.

So, when was the last time you rotated your trailer tires? How long has it been since you repacked bearings? Are there any other systems you should be checking?

How soon should your trailer customer come back in for maintenance?

Most trailer tire manufacturers recommend a 5000-mile tire rotation. Easy! With the Trailer Life Meter. And that’s a great time to do a full inspection, too.

A sound investment in growing the dealer’s Service department

Trailer dealers are building a competitive edge by investing in their Service business. Dedicated space, tools, experienced technicians, training, and certifications. So what happens when you aren’t fully utilizing that capability? When customers just aren’t coming in for service?

When creating a maintenance schedule, put a mile-based service interval for each service your dealership provides. Compare it to your fee schedule. Now you can start counting how much your service business might increase if you sell trailers equipped with the Trailer Life Meter!

No hassle, easy-to-use device – mounted once, then brings them back

The Trailer Life Meter itself needs no maintenance. There is no battery. It withstands the harsh conditions your trailers face on a daily basis.

It’s an always present, visible reminder of when that next trip to the dealer should be.

Mileage-based preventive maintenance

A small investment in the Trailer Life Meter will bring in lots of customers again and again. To learn more about how the Trailer Life Meter can help bolster your service business, ask about our Dealer Guide today!


Send us mail

The robust cable transducers GCA5 are ideally suited for outdoor applications and cramped installation space.

The robust cable transducers GCA5 are ideally suited for outdoor applications and cramped installation space.

Sensor expert Baumer is further expanding their portfolio of cable transducers being the easiest, most reliable and cost-efficient way to measure linear motion within a path from 0.5 to 50 m. New series GCA5 is practice-proven when the going gets tough, for example at mobile machinery, and is ideally suited for use in cramped installation conditions.
The compact cable transducers of the GCA5 series do not compromise on maximum robustness in demanding applications. The housing of impact-resistant plastics, the corrosion-proof stainless steel cable with abrasion-resistant nylon sheath and the non-contact wear-free magnetic sensing make them the optimal choice for reliable and low-maintenance deployment in harsh environments. Thanks to the innovative design with three-chamber-principle, both electronics and stainless steel spring are hermetically encapsulated against the cable drum.  The integrated flexible dirt skimmer at the cable inlet is an additional protection against humidity and ingress of any other harmful environmental substance for maximum application reliability.
The cable transducers of the GCA5 series feature a maximum measuring range of 4700 mm and are available either with integrated CANopen interface or analog output 0.5…4.5 VDC. The CANopen variant provides additionally redundant position sensing and hence simplifies function monitoring at control level. Housing protection IP 67 (cable inlet IP 54), shock resistant up to 50 g, vibration proof up to 10 g and the extended temperature range from -40 to +85 °C make the cable transducers particularly robust and resistant against temperature fluctuations and all kinds of soiling.
The cable transducers of the GCA5 series excel by their narrow design and shallow installation depth of a mere 65 mm which allows easy installation even in cramped space – as prevailing in mobile machinery and utility or transport vehicles. Cable transducers series have been standing the test of time in outrigger positioning at mobile cranes and telehandlers as well as height positioning at floor conveyor trucks and stacker cranes. Whether as OEM equipment or for retrofit – the robust and compact cable transducers are ideal for precise measurement of linear motion in demanding applications.

View the entire line of Cable Transducers here:

https://andersoncontrol.com/shop/sensors/cable-transducer/