Mobile Conveyor Control Systems

Learn how DynaGen controllers, Tyro radio remote control and Messenger telemetry products can be used to create an integrated control solution.

Mobile Conveyors Provide Flexibility and Efficiency

rock crusher mobile conveyor with a rock pile

Mobile conveyors are widely used in agriculture, aggregate production, construction, and mining and offer a range of benefits that can be greatly enhanced with wireless automation and tight integration to engine and machine control. Combined with engine and machine control solutions, mobile conveyors become easily adjustable, allowing for quick adaptation to changing process needs. A mobile conveyor enabled with wireless automation can improve production capacity while providing a wider field of view, enhancing safety for operators when transporting hazardous materials.

Integrated Controls Can Boost Productivity and Safety

Operating mobile conveyors efficiently requires intelligent machine control systems to effectively control and regulate movement and overall performance while enhancing operator safety. Utilizing Cattron’s application engineering expertise and an integrated controls approach will result in optimized control over the conveyor’s speed, direction, and material-carrying capacity. The system architecture can be set up to enable a radio remote control option. Wireless remote controls allow operators to interact with the conveyor without any physical interface, boosting safety and efficiency. Incorporating our cloud-based telematics solutions can add another level of intelligence, enabling real-time monitoring, remote diagnostics, and machine tracking.

The Cattron integrated controls approach can add significant value to your business.  Machine operators will benefit from our market-leading technology and system expertise:

remoteIQ on desktop computer with dynagen and tyro industrial remote controls
  • Integrated DynaGen™ engine controllers offer end users reliable control over engine performance in extremely harsh environments. They are a central point of monitoring for warnings and failures, providing seamless engine and conveyor control integration. DynaGen controllers can transform mechanical systems into a J1939 gateway and enhance the communication interfaces to other devices and systems.
  • Tyro™radio remote control solutions offer end users a way of controlling speed, direction, height, and on/off functions without being at the control panel, increasing operator safety.
  • Cloud-based monitoring with RemoteIQ™ allows end users to track high-value equipment through GPS location monitoring and provides remote equipment visibility and oversight through intuitive dashboards and alarm notifications.

Choosing the Right Engine Control Partner

Our integrated solutions are designed to meet the needs of both machine OEMs and end users. We offer durable plug-and-play engine controllers and panels, including rapid prototyping, variable speed capabilities, wireless remote control modules, cloud-based remote monitoring and diagnostics. In addition, our CANbus-based hardware seamlessly connects everything, using optimized wire harnesses, sensors and HMI products.

Our comprehensive approach means we work closely with the Engine OEM and the Machine OEM to boost productivity, ensure maximum uptime and prioritize safety.

Contact us for a consultation.


Integrated Mobile Conveyor Control

A comprehensive solution incorporating DynaGen engine controllers with a Tyro wireless remote control for safety.

The Trailer Life Meter can convert your trailer buyers into repeat customers.

 

Click for the Product page

Here’s how …

Trailer maintenance can become like vehicle maintenance

When your truck is due for an oil change, the service center is going to rotate your tire, and you know it’s time because you glance at your odometer. You don’t worry about how many times you’ve used the truck. You don’t search for the paperwork with your last oil change date.

So, when was the last time you rotated your trailer tires? How long has it been since you repacked bearings? Are there any other systems you should be checking?

How soon should your trailer customer come back in for maintenance?

Most trailer tire manufacturers recommend a 5000-mile tire rotation. Easy! With the Trailer Life Meter. And that’s a great time to do a full inspection, too.

A sound investment in growing the dealer’s Service department

Trailer dealers are building a competitive edge by investing in their Service business. Dedicated space, tools, experienced technicians, training, and certifications. So what happens when you aren’t fully utilizing that capability? When customers just aren’t coming in for service?

When creating a maintenance schedule, put a mile-based service interval for each service your dealership provides. Compare it to your fee schedule. Now you can start counting how much your service business might increase if you sell trailers equipped with the Trailer Life Meter!

No hassle, easy-to-use device – mounted once, then brings them back

The Trailer Life Meter itself needs no maintenance. There is no battery. It withstands the harsh conditions your trailers face on a daily basis.

It’s an always present, visible reminder of when that next trip to the dealer should be.

Mileage-based preventive maintenance

A small investment in the Trailer Life Meter will bring in lots of customers again and again. To learn more about how the Trailer Life Meter can help bolster your service business, ask about our Dealer Guide today!


Send us mail

Wireless Anti-Two Block Switch Systems for Traditional ATB

Anderson Controls is pleased to announce the general availability of their Wireless Anti-Two Block switch.

This Wireless ATB is designed to be a simple cost-effective replacement for traditional ATB systems.

With a quick installation, it is an easy way to remove the headaches associated with the wires, rusted contact, and loose springs of traditional ATB systems.

This wireless system eliminates both the cable reel and the anti-two block switch and the headaches associated with them. The self-contained switch is immune to mechanical failures and water damage since both the switch and the receiver are designed with solid state components which are fully encapsulated; the system is designed to be as hassle-free as possible. There’s no need to worry about the potential for a cable being broken by branches or other objects, and no more need for a cable reel.

This is also a perfect solution to eliminate the corrosion factor in the reel contacts and their loose springs. Installation is as simple as mounting the wireless switch at the boom tip and installing the receiver at the base of the boom. This simple installation allows OEM’s to reduce manufacturing cost by removing brackets, wire guides and the associated labor.

Systems:

Wireless Anti-Two Block Switch

Wireless 2.4GHz Anti-Two Block Switch Transmitter System

 

 

 

 

 

 

 

 

 

 

Angular measurement in harsh environments

The compact GIM500R inclination sensors in robust aluminum housing are ideal for use in harsh environments.
When it comes to tough outdoor use, many sensors reach their limits. Inclination sensors by sensor expert Baumer stand for maximum reliability and durability even in a harsh environment. Thanks to the extremely robust and resilient design, the new GIM500R sensors are ideal for outdoor applications in mobile automation and ensure maximum system uptime.

The GIM500R inclination sensors excel by ultra-high accuracy up to ±0.1˚ for absolute reliability and precise positioning. The E1-compliant and uncompromising design with optimal EMC properties, IP 69K protection and corrosion resistance up to C5-M is particularly addressing demanding outdoor applications. Their shock and vibration resistance up to 200 g respectively 20 g and the wide temperature range from +85 down to -40°C make the inclination sensors particularly durable in temperature fluctuations and any type of soiling. The integrated EN13849-compliant firmware meets the highest requirements on reliability which allows for standard components to be used in functional safety systems up to PLd level. Another hallmark of the new series is optional redundant system design where required.
Inclination sensors of the GIM500R series stand out by their compact aluminum housing, high cost-efficiency and maximum flexibility in system design. They fit in the confined installation space prevailing in mobile automation and heavy vehicles.
Press download

Further information

The robust cable transducers GCA5 are ideally suited for outdoor applications and cramped installation space.

The robust cable transducers GCA5 are ideally suited for outdoor applications and cramped installation space.

Sensor expert Baumer is further expanding their portfolio of cable transducers being the easiest, most reliable and cost-efficient way to measure linear motion within a path from 0.5 to 50 m. New series GCA5 is practice-proven when the going gets tough, for example at mobile machinery, and is ideally suited for use in cramped installation conditions.
The compact cable transducers of the GCA5 series do not compromise on maximum robustness in demanding applications. The housing of impact-resistant plastics, the corrosion-proof stainless steel cable with abrasion-resistant nylon sheath and the non-contact wear-free magnetic sensing make them the optimal choice for reliable and low-maintenance deployment in harsh environments. Thanks to the innovative design with three-chamber-principle, both electronics and stainless steel spring are hermetically encapsulated against the cable drum.  The integrated flexible dirt skimmer at the cable inlet is an additional protection against humidity and ingress of any other harmful environmental substance for maximum application reliability.
The cable transducers of the GCA5 series feature a maximum measuring range of 4700 mm and are available either with integrated CANopen interface or analog output 0.5…4.5 VDC. The CANopen variant provides additionally redundant position sensing and hence simplifies function monitoring at control level. Housing protection IP 67 (cable inlet IP 54), shock resistant up to 50 g, vibration proof up to 10 g and the extended temperature range from -40 to +85 °C make the cable transducers particularly robust and resistant against temperature fluctuations and all kinds of soiling.
The cable transducers of the GCA5 series excel by their narrow design and shallow installation depth of a mere 65 mm which allows easy installation even in cramped space – as prevailing in mobile machinery and utility or transport vehicles. Cable transducers series have been standing the test of time in outrigger positioning at mobile cranes and telehandlers as well as height positioning at floor conveyor trucks and stacker cranes. Whether as OEM equipment or for retrofit – the robust and compact cable transducers are ideal for precise measurement of linear motion in demanding applications.

View the entire line of Cable Transducers here:

https://andersoncontrol.com/shop/sensors/cable-transducer/