Mobile Conveyor Control Systems

Learn how DynaGen controllers, Tyro radio remote control and Messenger telemetry products can be used to create an integrated control solution.

Mobile Conveyors Provide Flexibility and Efficiency

rock crusher mobile conveyor with a rock pile

Mobile conveyors are widely used in agriculture, aggregate production, construction, and mining and offer a range of benefits that can be greatly enhanced with wireless automation and tight integration to engine and machine control. Combined with engine and machine control solutions, mobile conveyors become easily adjustable, allowing for quick adaptation to changing process needs. A mobile conveyor enabled with wireless automation can improve production capacity while providing a wider field of view, enhancing safety for operators when transporting hazardous materials.

Integrated Controls Can Boost Productivity and Safety

Operating mobile conveyors efficiently requires intelligent machine control systems to effectively control and regulate movement and overall performance while enhancing operator safety. Utilizing Cattron’s application engineering expertise and an integrated controls approach will result in optimized control over the conveyor’s speed, direction, and material-carrying capacity. The system architecture can be set up to enable a radio remote control option. Wireless remote controls allow operators to interact with the conveyor without any physical interface, boosting safety and efficiency. Incorporating our cloud-based telematics solutions can add another level of intelligence, enabling real-time monitoring, remote diagnostics, and machine tracking.

The Cattron integrated controls approach can add significant value to your business.  Machine operators will benefit from our market-leading technology and system expertise:

remoteIQ on desktop computer with dynagen and tyro industrial remote controls
  • Integrated DynaGen™ engine controllers offer end users reliable control over engine performance in extremely harsh environments. They are a central point of monitoring for warnings and failures, providing seamless engine and conveyor control integration. DynaGen controllers can transform mechanical systems into a J1939 gateway and enhance the communication interfaces to other devices and systems.
  • Tyro™radio remote control solutions offer end users a way of controlling speed, direction, height, and on/off functions without being at the control panel, increasing operator safety.
  • Cloud-based monitoring with RemoteIQ™ allows end users to track high-value equipment through GPS location monitoring and provides remote equipment visibility and oversight through intuitive dashboards and alarm notifications.

Choosing the Right Engine Control Partner

Our integrated solutions are designed to meet the needs of both machine OEMs and end users. We offer durable plug-and-play engine controllers and panels, including rapid prototyping, variable speed capabilities, wireless remote control modules, cloud-based remote monitoring and diagnostics. In addition, our CANbus-based hardware seamlessly connects everything, using optimized wire harnesses, sensors and HMI products.

Our comprehensive approach means we work closely with the Engine OEM and the Machine OEM to boost productivity, ensure maximum uptime and prioritize safety.

Contact us for a consultation.


Integrated Mobile Conveyor Control

A comprehensive solution incorporating DynaGen engine controllers with a Tyro wireless remote control for safety.

Magnetically or RFID-coded safety sensors provide contactless security for doors, hoods and flaps

For any machine requiring a fixed guard-door or cover, the YSR series ensures reliable state monitoring (door open or closed). Thanks to their serial connection capability, YSR types are particularly suitable for applications using multiple sensors, such as long packaging or assembly lines. These RFID-coded devices are classified type 4 according to ISO 14119.

RFID technology enables the user to assign a unique code to each sensor and actuator system, which greatly reduces the risk of tampering. YSR sensors can also be connected in series via the OSSD output and inputs, allowing up to 30 sensors to connect with just one relay or controller.

Since each sensor can provide individual feedback, it is possible to identify which guard-doors are open and which are closed. This is particularly useful when many sensors are connected in series.

The YSR series is part of a range of non-contact safety sensors used to monitor guard-doors, hoods or covers. Thanks to non-contact switching and coded RFID communication, the service life of these compact sensors is very long. Housings are ECOLAB-approved and rated to IP6K9K, making them suitable for washdown applications.

Safety level is category 4 according to ISO 13849-1.

Download datasheets:
Safety Magnetic Sensors YSM-xxK4-MxxN-xxxx
Safety RFID Sensors YSR-xxK4-xESE-xxxx

Product Product type + Safety level  Datasheet
Contrinex product finder YSR-22K4-TESE-P012

YSR-22K4-RESE-C050

605-000-760

RFID sensor, Cat. 4, PL e, SIL 3
Contrinex product finder YSR-22K4-TESE-P012

YSR-22K4-RESE-P012

605-000-762

RFID sensor, Cat. 4, PL e, SIL 3
Contrinex product finder YSR-22K4-TESE-P012

YSR-22K4-TESE-C050

605-000-761

RFID sensor, Cat. 4, PL e, SIL 3
Contrinex product finder YSR-22K4-TESE-P012

YSR-22K4-TESE-P012

605-000-763

RFID sensor, Cat. 4, PL e, SIL 3

Angular measurement in harsh environments

The compact GIM500R inclination sensors in robust aluminum housing are ideal for use in harsh environments.
When it comes to tough outdoor use, many sensors reach their limits. Inclination sensors by sensor expert Baumer stand for maximum reliability and durability even in a harsh environment. Thanks to the extremely robust and resilient design, the new GIM500R sensors are ideal for outdoor applications in mobile automation and ensure maximum system uptime.

The GIM500R inclination sensors excel by ultra-high accuracy up to ±0.1˚ for absolute reliability and precise positioning. The E1-compliant and uncompromising design with optimal EMC properties, IP 69K protection and corrosion resistance up to C5-M is particularly addressing demanding outdoor applications. Their shock and vibration resistance up to 200 g respectively 20 g and the wide temperature range from +85 down to -40°C make the inclination sensors particularly durable in temperature fluctuations and any type of soiling. The integrated EN13849-compliant firmware meets the highest requirements on reliability which allows for standard components to be used in functional safety systems up to PLd level. Another hallmark of the new series is optional redundant system design where required.
Inclination sensors of the GIM500R series stand out by their compact aluminum housing, high cost-efficiency and maximum flexibility in system design. They fit in the confined installation space prevailing in mobile automation and heavy vehicles.
Press download

Further information

Inductive Factor 1 Sensors

sensorConstant distance towards any metal

Inductive Factor 1 sensors offer the great benefit of maintaining the same sensing distance towards all metals. Unlike standard sensors where this value changes, depending on the material. The benefits of Factor 1 sensors are obvious: This uniform distance offers outstanding flexibility in system conception and sensor installation. Contrary to conventional sensors, Factor 1 sensors feature enhanced sensing distance towards many different metals. Hence, they are even perfect for applications with variable objects.
Your benefit:

  • Utmost flexibility in construction and installation „
  • Uniform, large sensing distance towards any metal „
  • Shorter installation times, thanks to minimal adaptation effort „
  • Eased alignment thanks to large sensing distance „
  • Reduced sensor variety – the same sensor will match different applications

 
factor1
fast sense

OPEN CCTV Systems for hazardous areas

applikationen start en
camera function
Camera Systems provides a complete camera portfolio for industrial process monitoring and security surveillance for hazardous and industrial areas. Due to our innovative SNF*-technology, all cameras are considerably lighter than any existing ones, and extremely robust. Almost all of our cameras are designed for operation in extreme temperatures ranging from -40°C to +75°C, even our infrared camera with day/night vision.

We are therefore able to design complete surveillance systems for any type of production plant, be it an oil rig, a tank farm, onboard ship or in process plants in the pharmaceutical or chemical industries. For control and standard monitoring, we have the ISview software package.

Larger surveillance systems with up to several hundred cameras are covered by the professional SeeTec software.

*(SNF – sensor-controlled nitrogen filling)