Concrete Line Pump Remote Controls
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MUSCA 6F Concrete Pumping labelled System

These wireless remote control systems suit mobile, construction, and material handling equipment and, with IP65 to IP68 ratings, resist shock, impact, dust, moisture, and water.

Tyro Pyxis 2S

Customers can personalize their transmitters with specific icons and symbols that match their equipment’s control interfaces, enhancing safety and ease of use.

Tyro 2S systems offer advanced features such as one-button pairing, thus allowing operators to quickly pair a new transmitter with the receiver, minimizing downtime. This is particularly beneficial in mobile applications where equipment may be frequently moved or lost.

Additionally, the systems support multiple transmitters per receiver and vice versa, providing multiple users with flexibility and redundancy in their operations.

The Tyro 2S systems also may have an LCD screen that displays real-time feedback from the connected equipment. This feature is particularly valuable in applications like concrete pumps, stone crushers, and other heavy machinery where monitoring parameters such as oil temperature, fuel level, and operational speeds are crucial.

The integration with CAN bus systems allows for seamless communication between the remote control and the machinery, enhancing operational efficiency and safety.

Machine-to-machine programming is also an option.

The Importance of Black Channel Communication in Radio Remote Control
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Radio remote controls are an integral part of modern manufacturing plants and operations. They allow operators to manage machinery and equipment from a safe distance while reducing the need for direct human interaction with potentially hazardous machines. Radio remote controls also enable precise equipment control, leading to improved efficiency and less risk of operator error. With additional protection like Black Channel Communication, radio remote controls become even more secure and reliable.

Overview of Black Channel Communications

Black Channel Communication is a communication technology used to ensure the reliability of transmitted signals within control systems, particularly in manufacturing plants. This communication strategy involves the use of a functional safety protocol that operates on a separate, dedicated channel (the “black channel”) to verify the integrity of transmitted signals.

How Black Channel Communications Works  

Black Channel Communication revolutionizes how signals are transmitted in control systems by utilizing a dedicated, functional safety protocol that operates independently of noncritical communication channels. This safety protocol inspects the integrity of signals sent across the ‘black channel’. Functioning independently ensures that even if the noncritical channel is compromised or experiences interference, the safety protocol remains unscathed, thus providing a failsafe mechanism.

How the Black Channel Enhances Safety  

Another aspect of Black Channel Communication is the safety mechanisms to verify outgoing and incoming data sequencing. The sequencing mechanisms ensure that the correct data is processed in a very particular order. This technology is especially beneficial in high-stakes environments like manufacturing plants, where the slightest error or interruption can have far-reaching consequences. Its application is vital in systems where safety is paramount, as it can detect and react to any interference or corruption of the data.

Implementing Black Channel Communication can improve safety and efficiency metrics, especially in large manufacturing plants. For example, consider a plant experiencing occasional signal interference within its control systems, leading to sporadic operational glitches and potential safety hazards. With Black Channel Communication integrated into its radio remote control systems, the functional safety protocol can monitor the integrity of critical data, immediately detecting errors and taking necessary, safe approaches to correcting the problem. As a result, the instances of operational glitches will drop, thereby enhancing overall safety. Additionally, the newfound reliability of the plant’s control systems improves production efficiency by minimizing downtime.

Partner for Safe and Reliable Radio Remote Controls

Black Channel Communication is a technology that strengthens safety and efficiency within manufacturing plants and beyond. Ensuring the integrity of signals transmitted via radio remote control eliminates the risk of interference or corruption that can lead to operational glitches and potential safety hazards.

We selected radio remote controls enhanced with black channel communication to provide a robust solution for protecting control signals from unauthorized access or tampering. Products include Remtron and Safe-D-Stop.

Wirelessly Controlled Irrigation/Spray System

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wireless remote control for irregation

A sprinkler system generally consists of a powerful pump – for example, the pump that pumps out the water from a ditch. When the computer indicates that the spray gun has finished with its program, the pump is expected to stop immediately.

This is done with the help of an Aquarius transmitter and an Aquarius receiver.

Aquarius M2M system

The Aquarius is programmed as a transmitter that receives a signal from the spray gun and sends it to the pump (at a distance of 700 meters!) which then directly shuts down. All this without human intervention, without the touch of a button.

This solution comes from the demand for a stable communication signal that the user can always trust. Tyro Remotes offers this guarantee with the M2M control systems based on the latest radiographic technology.

Machine-to-machine

The term ‘M2M’ or ‘Machine to Machine’ stands for the communication between machines without any human intervention.

Advanced slurry pump with a filling station

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Mobile liquid manure pump

A contractor was looking for a mobile pump to transfer liquid manure and fermentation substrate. The pumps needed to be used in tanker vehicles in various agricultural operations. It was important for the contractor to have a compact pump that could deal with high pumping volumes and that was resistant to solids. The customer opted for a Börger Rotary Lobe Pump. Besides fulfilling the above-mentioned criteria, the key to the decision was that Börger GmbH carried out all the work from the planning of the mobile unit, the design and the construction of the trailer, and the controls. This ensured that all the customer’s requirements could be taken into account, and a custom-made mobile unit that fulfilled the contractor’s demands was made.

To operate the unit from all sides, it was fitted with an electronic remote control (Pyxis / Aquarius). The unit can be started and stopped with the remote control. Furthermore, the speed and direction of transfer can be easily changed.

The built-in transfluid power shift transmission ensures a long service life for the gears and drive in reversing mode. The customer is extremely pleased with the Börger mobile unit. The high pump output, reversing control, and remote control operation have already significantly increased the unit’s productivity compared to the unit used before by the customer.

Automated filling process with radio remote control

The filling station is both stationary and as well as mobile. Due to the help of a wireless M2M remote control, the filling process is fully automated.

Remotely activated slurry pump

The filling station comprises a pump that pumps out the slurry from the pit and a separator that filters it. After filtration, the pump fills the slurry in the tank. When the farmer or the contractor comes with the empty tank to the filling station, he docks the suction arm of the slurry tank to the pump. Thereafter, he activates the slurry pump with the compact hand-held transmitter. The pump starts filling the slurry into the tank.

Communication between the radio control receiver and transmitter

Once the slurry tank is full, a sensor sends an input signal to the M2M transmitter mounted on the slurry tank. This M2M transmitter then automatically, with the help of wireless communication, sends a signal to the M2M wireless receiver that is mounted on the pump. Once the signal is received, the pump gets turned off automatically.

No maintenance requiring cables

Without cumbersome and fragile cables, the whole filling process is wirelessly managed. This provides the user of the slurry tank the necessary time savings as he not need to monitor the filling process himself. This gives him the flexibility to go away from the pump with complete peace of mind!

Aquarius M2M system

The Aquarius/Aquarius M2M system is especially suitable for this application since the electronics of the receivers are 100% waterproof and are protected against the effects of dirt, moisture, and strong ammonia vapors. It is, therefore, an industrial wireless system that is perfect for this application.