Generator Control – Dynagen

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Optimizing Job Site Performance with Generator Control

In today’s fast-paced mobile equipment landscape, efficiency and reliability are key to maximizing productivity and return on investment. One of the most impactful advancements in this regard is the ability to automatically start and stop generators supplying power to mobile and rental equipment. This capability optimizes job site performance and significantly increases operational efficiency, leading to a higher rate of return on investment.

Importance of Reliable Communication

Reliable communication between the controller and the generator is crucial for generators to function effectively, especially those that are mechanically or electronically governed. Any lapse in communication can lead to downtime, reducing productivity and increasing costs. Ensuring seamless interaction between the control systems and the generators is paramount for maintaining a consistent power supply and operational efficiency.

Durability in Harsh Environments

Generators often operate in challenging environments, exposed to harsh weather conditions such as rain, snow, dust, and extreme temperatures. Controllers used to power these solutions must be exceptionally durable and designed to withstand these elements. Robust construction and advanced engineering ensure that these control systems can perform reliably, no matter the environmental conditions.

Efficient Controllers for OEMs

By integrating advanced controllers into mobile generators, Original Equipment Manufacturers (OEMs) can monitor and manage generator performance from virtually anywhere. This integration offers several significant benefits:

Better Management of Start/Stop Times: Control solutions enable precise management of when generators start and stop, optimizing their use and reducing unnecessary run times.

Fuel Consumption Adjustment: Efficiently managing fuel consumption is critical for cost savings. Advanced control systems can adjust fuel usage based on real-time data and operational needs.

Issue Diagnosis: Early detection and diagnosis of potential issues can prevent costly breakdowns. By adding telemetry devices with remote monitoring capabilities, controllers allow for real-time diagnostics, helping to identify and address problems before they escalate.

Reducing Downtime and Increasing Efficiency

One of the most significant advantages of integrating control solutions into mobile generators is the reduction of downtime. With real-time adjustments, these systems ensure that generators are always operating at their best. This reliability translates into less downtime for mobile equipment, enhancing overall job site productivity.

The ability to manage generators brings a new level of efficiency and reliability to job sites. OEMs can achieve significant cost savings and operational improvements by ensuring robust communication, durability in harsh environments, and comprehensive remote monitoring. These advancements enhance performance and provide a competitive edge in today’s demanding industrial landscape.

Generator Controllers

 

DynaGen™ PRO600

DynaGen™ TG410

DynaGen™ TG350

DynaGen™ Retro Kit

 

Telemetry Devices

Messenger BLE

Messenger Lite

VisiTek™ 600

Monitoring Services

remoteIQ telemetry family

Streamline Multi-Pump Control – Control Multiple Pumps From a Single Panel

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Engine Control Panel CANplus™ CP750-E

Many multi-pump systems rely on a Programmable Logic Controller (PLC) to coordinate operations effectively. However, the CP1000 and CP750-E engine control panels offer an alternative by removing the need for a PLC in these intricate arrangements. These panels can control up to six pumps concurrently, including configurations that mix CP1000 and CP750-E panels.

Consider the practicality of overseeing multiple pumps from a single panel—applications requiring multiple pumps are not rare. It’s applicable when a single pump might not meet the required flow or pressure, or when the flow demands fluctuate throughout the day beyond the capacity of one pump. Additionally, applications might require standby pumps to activate automatically should any pump fail. It is also typical that the standby pumps get routinely rotated into service so that all pumps have the same overall utilization.

These pump panels can work together in synchronous or parallel mode. In synchronous mode, the designated number of pumps operate simultaneously, each running at its pre-set speed. This configuration is often employed in scenarios like managing water levels in a retention pond during flood situations, where float switches control activation and deactivation.

Parallel mode is particularly effective for tasks that require constant regulation, such as maintaining specific water levels or flow rates. This setup dynamically adjusts the number of active pumps to sustain the desired regulation.

diagram showing canplus cp1000 controls multiple pumps

Getting Started

As you set up the application, deciding how many pumps you want working and how many will be kept as backups is essential. You could have five active and one backup, split evenly or in any other combination. Then, you will need to determine the workload distribution across the pumps. For example, you may not want any pumps to operate more than fifty hours longer than the others.

CANplus panels start by setting all pump work hours to zero at the beginning of a job. It’ll keep track and cycle which pumps are running to ensure the workload is shared, keeping all pumps within the specified number of job hours of each other, fifty hours in this example.

This video demonstrates a multi-pump application using a CANplus panel.

canplus multi-pump screen

Streamline the coordination of multiple pumps with CANplus™ engine control panels to make your operations smooth and efficient without additional control systems.

Mobile Air Compressor Control
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Complete Control Solution for Compact Mobile Equipment

Mobile air compressors are compact, portable machines designed to generate compressed air for various applications across construction, mining, agriculture, and manufacturing industries. These compressors are typically mounted on trailers or skid frames, making them easily transported to job sites and offering efficiency and mobility for demanding environments. OEMs, distributors, and rental equipment operators rely on the air compressor’s ability to operate in remote locations and adapt to various tasks.

 

Fully Integrated and Comprehensive Solution

We offer an integrated engine and compressor control solution for mobile air compressors, including a robust engine controller, remote control, telemetry, and monitoring.

 

Engine Control 

A DynaGen™ engine controller provides an easy-to-use, integrated control panel for mobile air compressors. Its rugged design ensures it can safely and reliably operate in extreme environmental conditions often found in job sites where air compressors are used. Here are just a few of the things that a DynaGen controller can manage:

remoteiq, dynagen, tyro and messenger ble
  • Throttle control
  • Automatic load/unloading of the compressor
  • Display machine air pressure
  • Auto throttle speed to maintain air pressure
  • Control the engine warmup based on the engine coolant temperature
  • Monitor and protect the compressor oil temperature

 

Remote Control  

In addition to the DynaGen controller, air compressors can be equipped with a Tyro™ handheld radio remote control system. Integrating remote controls enables the operator to control functions such as engine start/stop, IDLE rate speed control, and light control from the convenience of a handheld transmitter. This allows workers to operate the machinery from a safe and efficient distance.

 

Remote Monitoring  

DynaGen controllers are also telemetry-ready, should you want to introduce remote monitoring capabilities. Our RemoteIQ™ cloud-based platform provides a secure and cost-effective way to optimize the management of a single machine or an entire fleet of air compressors with GPS location tracking, real-time equipment status, and alert notifications.

Remote monitoring allows operators to access real-time data at any time, from anywhere, on any laptop or mobile device. It alerts the operator to potential issues before they cause damage, ultimately prolonging the compressor’s lifespan and ensuring reliability in demanding conditions.

 

Ease of Integration and Added Value 

What sets us apart is our extensive knowledge of control products and the ability to integrate engine control, radio remote control, and telemetry into a combined solution that improves the air compressor’s performance and simplifies its operation. A single-control solution provides simplicity and increases operator safety while improving overall machine efficiency. For OEMs and distributors looking to enhance their brand, private labeling, incorporating a company’s brand identity, such as name, logo, and color palette, is available.

Agricultural Robot with Wireless Emergency Stop
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indus gemini e-stop from tyro

Self-driving Robotti

AGROINTELLI from Denmark is a development company for sustainable farming. It devises advanced products and new technological applications that reduce risk and effort for modern agricultural farmers. One of these products is the agricultural robot: Robotti.

This robot can sow, spray, and even weed autonomously. With its GPS connection and exact data, it gives valuable information to the farmer.

Tablet or smartphone

The control is done via an app on a phone or tablet. This machine ensures greater efficiency in the field and thus saves the farmer money and time.

Safety first

Safety has been very important in the development of the Robotti. An emergency stop has been added, allowing the driver to stop the robot remotely in case of an emergency situation. The choice was made for the Indus emergency stop by Tyro Remotes, which reacts within 0.5 seconds and is impact and shock resistant. The Indus remote control is supplied together with the Gemini receiver and meets the strict safety requirements of Performance Level c (PLc).

Empowering manufacturers, and those who work with truck-mounted equipment, with remote control tools.
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Tyro 2S remote control systems.

In an era where efficiency and safety are paramount, the work truck industry is experiencing a transformative shift thanks to a variety of advanced truck-mounted equipment options. 

Cattron recently introduced its Tyro 2S family of products to the North American market, promising to change the way upfitters, truck body builders, and manufacturers of specialized vehicles approach truck-mounted equipment control.

A DIRECT LINE TO THE FUTURE

The Tyro 2S line brings flexibility and precision to truck-mounted, engine-driven, hydraulically driven, and electrically driven equipment. This technology allows end-users to control their equipment from handheld devices, enhancing safety, productivity, and operational efficiency across various applications.

“The evolution of engine technology to meet stringent emissions standards like Tier 4 final and Stage 5 has led to more sophisticated electronic control systems,” says Shane Samson, business development manager at Cattron. “This complexity has sparked a growing demand from our customers for deeper insights into their engine operations. Concurrently, we’re observing a trend in mobile applications where increased automation is becoming crucial. This automation allows for greater productivity with a reduced workforce, addressing the challenges of labor shortages and operational efficiency concurrently.”

Tyro 2S family of products

VOLUMETRIC CONCRETE MIXERS

Volumetric concrete mixers allow on-site mixing and greater control over the production process. The integration of Tyro 2S remote control systems takes this a step further. Operators can now control the mixer’s functions remotely, moving away from traditional control panels mounted on the truck.

Tyro 2S systems enable input of mix designs and production of concrete at the touch of a button. Remote capability is particularly valuable in challenging or hazardous environments where operator safety is a concern. The system’s rapid response time of under 0.1 seconds ensures real-time control, critical for maintaining concrete quality and consistency.

Tyro’s Musca 6F Concrete Remote complements Cattron’s existing Pump Boss product. The system’s ability to support global frequencies (434 MHz, 915 MHz, and 2.4 GHz) ensures compatibility across different regions.

DETACHABLE AND INTERCHANGEABLE WORK TRUCK BODIES

The concept of detachable work truck bodies has increased productivity for fleet management, allowing one truck to perform the work of an entire fleet. Tyro 2S provides remote control over the electric-powered hydraulic hoist and winch systems used for loading and unloading interchangeable bodies.

No matter the type of body, it offers precise control from a safe distance. This is particularly beneficial in industries such as waste hauling, municipalities, landscaping, snow and ice management, tree care, and construction. With an IP65 to IP68 rating, Tyro 2S controllers can withstand harsh environments, including exposure to dust, moisture, and impact. 

Tyro 2S system enables precise input of mix designs and production of concrete.

SEWAGE PUMPERS

For the liquid waste industry, including businesses maintaining residential and commercial septic systems, renting portable restrooms, and providing industrial vacuum services, the system offers control and safety.

Operators can control pumping operations from a safe distance, reducing exposure to potentially hazardous materials. The system’s customizable interface allows for specific functions to be programmed, such as controlling pump speed, monitoring tank levels, and managing pressure systems.

Tyro 2S’s compatibility with CAN bus systems permits communication between the remote control and the equipment. This integration allows for real-time monitoring of critical parameters.

FLATBED CAR CARRIERS

Flatbed car carriers rely heavily on hydraulics when loading and unloading vehicles. Hydraulic motors not only control the flatbed’s tilting functions, but also its winch. Operators can control the bed and winch from various vantage points.

The system’s ergonomic design, with large tactile buttons and backlit keys, makes it easy to use even when wearing gloves – a common scenario in the towing and recovery industry. The haptic feedback feature provides operators with immediate confirmation of their commands, crucial when handling valuable cargo like vehicles.

Recovery trucks and wreckers utilize a wide array of truck-mounted, engine-driven, hydraulically-driven, and electrically-driven equipment.

RECOVERY TRUCKS AND WRECKERS

Recovery trucks and wreckers utilize a wide array of truck-mounted, engine-driven, hydraulically driven, and electrically driven equipment. Operators can manage winches, booms, and outrigger stabilizers remotely, allowing for precise positioning and operation in challenging recovery scenarios. The system’s ability to provide real-time feedback on the equipment’s status enhances safety and efficiency, particularly in time-sensitive or hazardous recovery situations.

TECHNOLOGICAL ADVANCES AND INDUSTRY IMPACT

Remote control technology for work trucks addresses many of the challenges faced by the industry.

Customization: The systems offer extensive customization options, allowing users to personalize transmitters with specific icons and symbols matching their equipment’s control interfaces. This enhances safety and ease of use across different applications.

Durability: With IP ratings ranging from IP65 to IP68, products are built to withstand the harshest environments. This durability ensures reliable performance in various conditions, from dusty construction sites to wet and muddy terrains.

Safety: The implementation of advanced safety features, including ISO 13849-1 PL-c certification for some models, addresses the industry’s growing focus on operator and bystander safety.

Flexibility: Support for multiple frequencies and the ability to pair multiple transmitters with a single receiver (and vice versa) provide the flexibility needed in diverse work environments.

Integration: The system’s compatibility with CAN bus, supporting protocols like J1939 and CANopen, allows for seamless integration with modern vehicle systems.

Pump Boss gives workers a method of operating concrete mixer trucks, volumetric mixers, and line pumps, and is compatible with the Tyro 2S system.

THE COMPLETE PACKAGE

Emphasizing user-friendliness and operational efficiency, the Tyro 2S systems incorporate advanced features like one-touch pairing. This allows for quick transmitter-receiver connections, reducing setup time – a crucial advantage in mobile applications where equipment is frequently relocated. Furthermore, the system’s support for multiple transmitter-receiver pairings enhances operational flexibility and provides built-in redundancy, allowing multiple operators to control equipment seamlessly and ensuring continuous operation even if a transmitter is misplaced or damaged.

“We are proud to offer U.S. and Canadian customers the same level of performance and reliability that European customers have appreciated from Tyro for years,” says Ryan Wooten, CEO of Cattron. “Tyro products bolster our global portfolio with a proven remote-control solution for mobile equipment applications.”

UNIQUE IN THE INDUSTRY

Cattron offers solutions for remote equipment control. The company’s product portfolio covers remote control systems and also on-engine controls. This approach allows Cattron to address a wide range of control needs, from basic remote operations to complex engine function integration. By providing this full spectrum of solutions, Cattron simplifies the process for customers seeking to enhance their equipment’s capabilities, whether for standard remote-control applications or more specialized engine-related controls.

As work truck applications continue to evolve, remote control systems will play a crucial role in enhancing efficiency, safety, and operational capabilities. As the industry moves towards more automated and remotely operated systems, these technologies are set to become not just a luxury but a necessity in the modern work truck ecosystem.

The future of work truck operations is here, and it’s in the palm of your hand. The industry is poised for a new era of safer, more efficient, and more versatile truck-mounted operations.