Pavement Preservation Equipment Control
Paving the Way for Efficiency with Engine Control Solutions
Crafco Inc. is a global leader in pavement preservation and maintenance, offering a comprehensive range of products, including hot-applied crack sealants and cold mix for asphalt and concrete repair. Renowned for pavement sealing expertise, Crafco provides top-tier materials and equipment supported by multiple manufacturing locations across the US.
Crafco faced limitations in controlling and monitoring engine-driven equipment, as their sealant melters and applicators for engine control relied on multiple gauges for monitoring and control, as well as very limited historical information when there were engine warnings and failures. These limitations made it difficult to precisely diagnose engine-related performance issues to ensure continuous material application, resulting in suboptimal performance, frequent maintenance issues, and a lack of real-time diagnostic information. These challenges led to inefficiencies in diagnosing engine-related issues, potential equipment damage, and compromised project quality. DynaGen controllers enhanced their performance and provided key engine and system information/diagnostics, allowing operators to better manage engine and machine performance.
DynaGen Engine Controllers for Optimal Performance
The DynaGen TG410 engine controller was a game-changer for Crafco, transforming their equipment from a single dashboard light to a fully equipped control center. This advanced controller revolutionized their operations by offering enhanced engine information and diagnostics, and control and monitoring capabilities for pavement sealing operations. The controller allowed for precise control of the engine and connected equipment, ensuring the equipment ran smoothly and significantly boosting operational efficiency.
Its real-time diagnostics for oil pressure, engine temperature, engine speed, CAN data, controls of idle rated based on material temperature, disabling burner system controls until the engine has started (eliminating brownouts), and other key metrics enabled operators to quickly identify and address issues, reducing downtime, and provide fuel savings with idle/rated speed control. The TG410’s fuel efficiency features, such as speed control and idle management, helped reduce fuel consumption, leading to cost savings. With its robust reliability and safety features,
These newfound control benefits enhanced Crafco’s equipment reliability and performance, improved diagnostics, and lowered operational costs, making the TG410 an essential component in their pursuit of superior pavement preservation solutions. The controller integrated different machine functions, streamlining the sealing process and giving operators a clear picture of engine health, allowing them to catch and fix minor issues before they become major problems.
Ultimately, the DynaGen TG410 has empowered Crafco to tackle any pavement sealing project confidently, sustain its industry leadership in pavement preservation, maximize efficiency, and minimize downtime, all while delivering superior results. The controller offers Crafco and their customers the opportunity to easily integrate remote telemetry for real-time field data.
