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Streamline Multi-Pump Control – Control Multiple Pumps From a Single Panel

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Engine Control Panel CANplus™ CP750-E

Many multi-pump systems rely on a Programmable Logic Controller (PLC) to coordinate operations effectively. However, the CP1000 and CP750-E engine control panels offer an alternative by removing the need for a PLC in these intricate arrangements. These panels can control up to six pumps concurrently, including configurations that mix CP1000 and CP750-E panels.

Consider the practicality of overseeing multiple pumps from a single panel—applications requiring multiple pumps are not rare. It’s applicable when a single pump might not meet the required flow or pressure, or when the flow demands fluctuate throughout the day beyond the capacity of one pump. Additionally, applications might require standby pumps to activate automatically should any pump fail. It is also typical that the standby pumps get routinely rotated into service so that all pumps have the same overall utilization.

These pump panels can work together in synchronous or parallel mode. In synchronous mode, the designated number of pumps operate simultaneously, each running at its pre-set speed. This configuration is often employed in scenarios like managing water levels in a retention pond during flood situations, where float switches control activation and deactivation.

Parallel mode is particularly effective for tasks that require constant regulation, such as maintaining specific water levels or flow rates. This setup dynamically adjusts the number of active pumps to sustain the desired regulation.

diagram showing canplus cp1000 controls multiple pumps

Getting Started

As you set up the application, deciding how many pumps you want working and how many will be kept as backups is essential. You could have five active and one backup, split evenly or in any other combination. Then, you will need to determine the workload distribution across the pumps. For example, you may not want any pumps to operate more than fifty hours longer than the others.

CANplus panels start by setting all pump work hours to zero at the beginning of a job. It’ll keep track and cycle which pumps are running to ensure the workload is shared, keeping all pumps within the specified number of job hours of each other, fifty hours in this example.

This video demonstrates a multi-pump application using a CANplus panel.

canplus multi-pump screen

Streamline the coordination of multiple pumps with CANplus™ engine control panels to make your operations smooth and efficient without additional control systems.

Climate Air+: Temperature and Humidity Monitoring

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The Climate Air+ Solution combines RHT Air+ and AirGate Air+ devices to provide accurate, secure, and scalable temperature and humidity monitoring in critical environments such as pharmaceutical warehouses, data centers, and industrial facilities.

With LoRa technology for long-range communication and proprietary encryption for data security, this solution ensures regulatory compliance and operational continuity, even in challenging environments.
Check out the main applications of the product:

• Pharmaceutical Warehouses

• Data Centers

• Logistics and Industry

• Clean Rooms and Laboratories

The importance of reliable monitoring in the pharmaceutical industry

One of the biggest challenges in industries that require temperature and humidity control is ensuring the proper storage of raw materials and products while complying with all regulations. To achieve this, monitoring must be accurate, reliable, and continuous. 

The first major challenge is measurement accuracy. Inaccurate sensors can compromise product quality. Additionally, sensors must be properly calibrated and certified, ensuring that records remain within the required standards and comply with current regulations such as FDA 21 CFR Part 11. 

Another critical aspect is continuous monitoring. Relying on manual records or fragile systems can lead to reporting failures and even product loss due to unreliable data, resulting in significant financial losses. 

Beyond technical and regulatory challenges, there is also an economic factor. Replacing existing systems can be difficult, so the ideal solution must be flexible, integrating seamlessly with current systems without complications or additional costs. 

NOVUS developed the Climate Air+ solution to overcome these challenges, combining two innovative devices: RHT Air+ and AirGate Air+. 

The RHT Air+ is a temperature and humidity sensor that automatically collects, records, and stores data in its memory. It then sends this information directly to the AirGate Air+, which also records and reads the data and transmits it online to a cloud or SCADA platform. 

The devices communicate via radio, ensuring a stable connection even in environments with physical barriers, with a range of up to 3 km. This means that product movement does not interfere with data transmission. 

With a storage capacity of up to 50 days and a 5-minute publishing interval, both devices ensure that even in extreme situations, such as power failures, data remains secure. 

The RHT Air+ operates on a non-rechargeable internal battery, which can last up to two years depending on the publishing interval, or it can be powered via a USB-C port with a 5V DC power supply. 

Meanwhile, the AirGate Air+ is powered by an external power source of 8 to 30V DC. Each AirGate Air+ receives information from up to 32 RHT Air+ devices, forming islands of continuous, precise, and secure monitoring. 

Want to learn more? Visit the product page and discover all the details of this innovation: Climate-Air-Plus

Optimize Equipment Operations with Remote Monitoring

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remoteiq demo screens for messenger lite telemetry monitoringEnhance equipment performance and streamline operations with the power of telemetry. Remote monitoring technology enables businesses to monitor and manage large, dispersed equipment fleets from anywhere. It allows you to remotely track your equipment, measure performance, and receive critical warnings and alerts. The result is maximized equipment uptime and greatly reduced field service labor and overhead costs.

By implementing a remote monitoring system, businesses can benefit from improved visibility into their operations, increased efficiency in maintenance and repair activities, enhanced customer satisfaction through faster response times, lower operational costs, and better asset utilization. Furthermore, a remote monitoring system can reduce downtime by quickly pinpointing problems with equipment before they become more significant.

Selecting the Right Remote Monitoring System

Choosing the ideal telemetry system is pivotal for ensuring seamless integration and optimal results. Consider the following factors when selecting the perfect fit for your business:

  • Wireless data network coverage, cost, and longevity
  • Ease of device installation and activation
  • Hardware power requirements
  • Scalability to accommodate future growth
  • Availability of customer support resources and responsiveness
  • 3rd party access to machine data through software APIs

Additionally, it is important to consider the size of your business and the type of equipment you are looking to monitor.

Implementing Remote Monitoring

Once you have chosen a remote monitoring system for your business, several steps must be taken to set it up and maintain it. Follow these steps to set up and maintain a successful implementation:

  • Hardware installation and connectivity assurance
  • Configuration of software features such as alarms and notifications
  • Comprehensive training for sales and service personnel
  • Regular system testing and performance evaluation
  • Strategic planning for responding to any issues or triggered alarms
remoteiq screens for messenger lite telemetry monitoring

To maximize the remote monitoring system’s potential, consider the following operational tips:

  • Real-time equipment performance monitoring with proactive adjustments
  • Alert configuration for maintenance and repair needs
  • Create user profiles for streamlined equipment data access
  • Automate data collection and reporting processes to save time and effort
  • Use data analysis software tools to identify operational trends
  • Implement predictive maintenance protocols to reduce unplanned downtime

Maximize Equipment Performance through Telemetry

Discover the capabilities of remote monitoring systems that bolster operational efficiency while curtailing costs. Telemetry can increase visibility into operations, help streamline processes, and improve asset utilization. Additionally, they empower businesses to anticipate and avert potential issues, mitigating costly downtime.

Explore our Messenger remote monitoring product portfolio that seamlessly integrates with the RemoteIQ™ cloud-based monitoring service to optimize customer operations.